Significantly reduce unjustified downtime of production equipment, increase OEE (Overall Equipment Effectiveness) and productivity, and improve the quality of work.
The hardware and software solution is designed to control the operation of equipment
machine tools
power transformers
industrial compressors
pumps and other units
using
quickly installed, non-invasive sensors
industrial internet of things technologies
artificial intelligence
Server-side's key features
-
Objective control of sensors in real-time
Transformers: moisture level in the tank oil, oil temperature in the tank, vibrations, ambient temperature, humidity, ...
Compressors: vibrations, temperature, pressure.
Machines: power on – idle, part processing mode, no power supply. - The organization of the “help chain”.
- The escalation of equipment outage-related issues to a higher level.
- Reliable data collection on the effective operating time of the equipment and the causes of downtime.
Mobile application's key features
- Conducting targeted training briefings of various types and levels of complexity in accordance with the Labor Protection Regulations for each industry.
- Processing idle notifications.
- Escalation of “alarms”.
- Work on shift-daily tasks.
Selecting the reason for downtime
Key benefits
The monitoring system works without insetting additional devices into the equipment housing. Very fast installation and calibration without stopping production (less than two hours/machine)
Fast integration with MRO systems, EAM, ERP, MES, and other information systems
Cross-industry solution ready to scale for any large enterprise
Efficiency
- Significant reduction in unjustified downtime of production equipment
- Increased productivity (increased labor efficiency, improved quality)
- Improving occupational safety and reducing the number of accidents
- Extending the lifespan of equipment
- Increasing the return on investment in equipment modernization
Related Software
Optimum Industrial IoT Platform
As a result of the operation of the monitoring system at the pilot production site, productivity increased by 40% owing to reduction in the equipment downtime caused by organizational reasons and optimization of schedules and retooling. Availability of reliable and timely information about the actual load of the equipment and the reasons for its downtime made it possible to monitor the operations of the plant on a daily basis and identify in advance shortfall in production target.
F. A. Buzhov, Project Manager, Equipment Monitoring System, Kirovsky Zavod